https://www.youtube.com/watch?v=o2dCFpUVIro

For the blockbuster Batman v Superman: Dawn of Justice, ADI created two ultra-realistic replicas of the deceased General Zod that would withstand close scrutiny by a camera lense. Fitness trainer Greg Plitt came to ADI for us to lifecast his body from the neck down while our colleague Barney Burman loaned us a headcast of actor Michael Shannon. Once the Shannon headcast was copied both the head and body were run in silicone with a polyfoam fill to make them solid. Tony Matijevich, Brian Clawson, and Tim Leach created both Zod bodies; Denise Baer punched hair; Mike Larrabee painted both Zods.

VIA: Batman News